The NOx reduction system integrated into the marine diesel engine
reduced NOx by more than 80%.

NIIGATA Power Systems Co., Ltd., (NPS) completed on-board tests of an environmentally friendly technology compliant with the NOx Tier III enforced by the International Maritime Organization (IMO) in January 2016. As on-board tests, a marine SCR (selective catalytic reduction) (*) was integrated into the main engine (output: 1,491 kW) of a cargo coastal vessel currently in service to evaluate the NOx reduction efficiency and durability under actual service conditions. The test revealed that the system reduced NOx emissions by more than 80%, comparing to without SCR.

NPS has been engaged in on-board tests of the marine SCR compliant with the Tier III since last July. The requirement of the Tier III is difficult to meet by improving the engine combustion alone, and furthermore additional exhaust gas after treatment technology, such as integration of SCR into the marine engine, had to be developed. In research and development, the conventional SCR used for stationary power generation was downsized and optimized to suit ship environments, and the SCR was improved to obtain the optimal control of reducing agents, such as urea water solutions, to be installed for the test. As a result, the NOx reduction efficiency required by the Tier III was achieved.

Since 2007, NPS has been subsidized by the Nippon Foundation for research in SCR system for the downsizing and optimization of the de-nitrification reactor, which is the key system in complying with the Tier III, as part of the Super-Clean Marine Diesel research and development project initiated by the Ministry of Land, Infrastructure, Transport and Tourism and Japan Marine Equipment Association. On-board test was conducted based on the results obtained from research and development. In the past, NPS was subsidized by the Nippon Foundation and worked in cooperation with the Ship & Ocean Foundation to develop marine SCR system. Then, Niigata delivered Japan’s first marine SCR as a product in 1995.

NPS will stay committed to studying performance, durability and other properties based on the results from actual ship tests while working on developing technologies compliant with the Tier III and promoting research in environmentally friendly solutions.


* SCR: A system that converts NOx emissions into harmless nitrogen and water by mixing emissions with ammonia as a reduction agent and forcing the mixture to pass through a catalyst layer.


Diesel Engine with SCR system
 
SCR Reactor (left)