Hamamatsu Isuzu Corporation

IHI

IHI-Corporation

Storage warehouse for raw material coils/hoop products
IHI contributes to its customers’ supply chain management (SCM) with steel sheet distribution and market-in branches Automated storage/retrieval system for coils Hamamatsu Isuzu Corporation

Hamamatsu Isuzu Corporation

IHI offers distribution services for thin steel sheets with a thickness of 10 mm or less, designed for automobiles, motorbikes, home appliances, furniture, showcases, switchboards, and more.

  • IHI contributes to its customer’s SCM through consistent logistics and purchase functions that extend from procurement and process to transportation.
  • 24/7 service offered to customers
  • Shipping volume: average 500 tons/day, 650 tons/day at peak

Goals

  • Enhancing storage capacity at the same sites
  • Streamlining the flow of objects and increasing business efficiency

Benefits

  • Increased storage capacity by 1,500 tons
  • Drastically improved freight operation
  • Improved efficiency in in-house distribution
  • Improved yield

Customer feedback

Streamlined flow of objects directly improves business efficiency

Previously, excess processing often caused a shortage in storage capacity. IHI’s Automated storage and retrieval system(AS/RS) increased storage capacity and drastically improved object flow efficiency. Streamlining object flow directly enhanced sales capacity and thereby contributed to business efficiency improvement.

Improved storage capacity by 1,500 tons at a the same site

Our Automated storage and retrieval system(AS/RS) created another 1,500 tons of storage capacity at the same storage site.

Used overhead travelling crane to reduce freight operation by 20%

Previously, a storage site with a three-tier stacking system had to handle raw material coil freight about 600-700 times a day using cranes. After introducing the Automated storage and retrieval system(AS/RS), the stacking system was reduced to two tiers and the number of freight operations was also reduced by 20% (now operating at about 500 times/day). In addition, yield was improved thanks to a reduction in flaws and the like.

System overview

Item handled:
raw material coils and hoop products
Maximum storage:
300 pallets
Load:
maximum 5,200kg/P (including pallet weight)
Packing style:
mx. 1100 x my. 1350 x mz. 1230
Crane for automated warehouse:
1 unit
Automated storage and retrieval system(AS/RS)

Automated storage and retrieval system(AS/RS)

Rack storage

Rack storage

Receiving raw material coils

Receiving raw material coils

Storage site for raw materials/raw material coils

Storage site for raw materials/raw material coils

Shipping hoop products

Shipping hoop products

Hoop products

Hoop products