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Spacecraft Propulsion Products

IHI Aerospace is the leading manufacturer of propulsion systems in Japan
and has been developing and manufacturing spacecraft propulsion systems since 1964.
We offer monopropellant, cold-gas, bipropellant
and electric propulsion systems with flight qualified products for satellites and rockets.

Spacecraft Propulsion Systems

Our spacecraft propulsion systems have been used in a wide range of missions for over 40 years. IHI Aerospace has developed and built over 100 propulsion systems as well as its thrusters and tanks.
Our propulsion systems have been used for:

  • Orbit control and reaction control of spacecraft including H-II transfer vehicles (HTV)
  • Reaction control of launch vehicles
  • Control for re-entry capsules.

Bipropellant Propulsion Systems

IHI Aerospace developed and manufactured bipropellant propulsion systems with hydrazine N2H4 and mixed oxides of nitrogen MON3 since1980s. These systems have a bipropellant apogee engine and monopropellant thrusters for reaction control. We have also developed and manufactured bipropellant propulsion systems with mono methyl hydrazine MMH and MON3. The MMH/MON3 bipropellant propulsion system has been used for H-II Transfer Vehicles (HTV). The HTV propulsion system is equipped with four main thrusters and fully meets the safety requirements of the ISS.

Program Launch
Year
Orbit Propellant
Load [kg]
Thruster
Configuration
UNAR-A cancelled Lunar orbit N2H4 :143
NTO: 49
500N main engine,
20N x 6, 1N x 4
ETS-VI 1994 GEO N2H4 : 910
NTO: 825
1700N main engine.
50N x 4
J-I EVE 1996 Launcher N2H4 : 126
NTO : 120
3600N main engine
COMETS 1998 GEO N2H4 : 1030
MON3 : 840
1700N main engine.
50N x 4, 1N x 16
DRTS 2002 GEO N2H4 : 973
MON3 : 641
500N LAE
20N x 8, 1N x 16
ETS-VIII 2006 GEO MMH : 1120
MON3 : 1849
500N LAE
22N x 12
SELENE 2007 Lunar orbit N2H4 : 960
MON3 : 355
500N LAE
20N x 12, 1N x 8
WINDS 2007 GEO N2H4: 1460
MON3 : 1067
500N LAE
20N x 8, 4N x 16
HTV 2009~2020 ISS orbit MMH : 918
MON3 : 1514
500N main engine x 4
120N x 28
HTV-X 2025-
(TBD)
ISS orbit MMH : 981
MON3 : 1619
120N x 24
MMX
(outbound)
2026
(TBD)
Martian moon N2H4: 916
MON3 : 858
450N x 4
MMX
(inbound)
2026
(TBD)
Martian moon N2H4: 607
MON3 : 531
450N x 2
22N x 20
LAPS:Liquid Apogee Propulsion Stage / UPS: Unified Propulsion System / BPS: Bipropellant Propulsion System
image

Monopropellant Propulsion Systems

IHI Aerospace have developed and manufactured hydrazine propulsion systems since 1960s. We have continued to deliver a number of monopropellant systems for over 50 years A wide range of propellant tanks and thrusters developed by IA IHI Aerospace have been used on monopropellant propulsion systems.

Program Launch
Year
Propellant
Load [kg]
Thruster
ETS-IV 1981 64 18N x 2
ETS-III 1982 18 1N x 12
MOS-1 1987 18 1N x 14
ETS-V 1987 113 20N x 2
1N x 16
CS-3
series
1988 118 20N x 4
MOS-1b 1990 14 1N x 14
JERS-1 1992 115 1N x 22
ETS-VI 1994 115 1N x 16
ADEOS
series
1996- 170 20N x 4
1N x 16
ETS-VII 1997 440 20N x 28
1N x 12
Program Launch
Year
Propellant
Load [kg]
Thruster
MDS-1 2002 24 1N x 4
OICETS 2005 40 1N x 8
ALOS 2006 170 4N x 4
1N x 16
GOSAT 2008 115 20N x 4
1N x 8
GCOM
series
2012- 260 4N x 12
ASNARO
series
2014- 40 4N x 4
Government
program
2024- - 4N x 8
image

Launch vehicle RCS

IHI Aerospace has developed reaction control systems (RCS) for launch vehicles for over 50 years. The RCS has been used on board H-I, H-II, H-2A and H-III rockets launch vehicles which were used as Japanese flagship launchers.

Program Launch
Year
Thruster
Configuration
N-I 1975-1982 18N x 12
N-II 1981-1987 18N x 12
H-I 1986-1992 18N x 12
H-II 1994-1999 50N x8
18N x 2
H-IIA 2001- 50N x 8
H-IIB 2009-2020 50N x 8
Epsilon
(Post Boost Stage)
2013- 50N x 8
H3 2023- 50N x 8
KAIROS
(Payload Acceraration Module)
2024- 20N x 8
image

Cold gas

We have developed and manufactured cold gas propulsion systems for small satellites with lower ΔV and sounding rockets. The simplified system reduces costs related to handling, propellant loading and transportation. We have also developed a cold gas system with liquefied gas as propellant that reduces tank volume.

Program Launch
Year
Propellant Thruster
Configuration
HYFLEX 1996 GN2 40N x 6
ETS-Vll 1997 GN2 20N x 28
1N x 12
DASH 2002 GN2 1N x 1
IKAROS 2010 HFC-134a 1N x 8
SS-520 series 1998- GN2 23N x 1-4
image

Bipropellant Thrusters

IHI Aerospace has manufactured and delivered over 400 bipropellant thrusters for spacecraft since the start of development in the 1980s. We have developed 450N thrusters and 22N thrusters with hydrazine and MON3 for geostationary satellites in 2001. The high-performance 450N thruster has been widely used by US satellite manufactures. IHI Aerospace delivered its first bipropellant thruster ,for the 1700N N2H4/MON apogee engine, in the 1980s and remains at the forefront of apogee engine production. The 490N and 120N thrusters were developed with MMH and MON as fuel for the HTV. These bipropellant thrusters are stable over a wide operational range and are reasonable price.

Model Propellant Thrust Isp Inlet pressure Demonstrated life Throughput Status
BT-4 Hydrazine/ NTO 450N 326s F : >1.69MPa
O : >1.62Mpa
32850s - Flight proven
BT-6 Hydrazine/ NTO 21.5N 295s 1.69MPa - 583kg Flight proven
HBT-5 MMH/MON3 478N 316s 1.72MPa 15000s - Flight proven
HBT-1 MMH/MON3 124.4N 274.9s 2.05MPa 40000s 446kg Flight proven

Hydrazine Bipropellant Thrusters

image 450N Thruster (BT-4)
image 22N Thruster (BT-6)

MMH Bipropellant Thrusters

image 490N Thruster (HBT-5)
image 120N Thruster (HBT-1)

Monopropellant Thrusters

Over 1,100 hydrazine monopropellant thrusters manufactured by IHI Aerospace have been launched since the start of development in the 1960s. Its thrust range from 1N from 50N.

Model Thrust Isp Number of pulses Throughput Status
MT-9 0.29-1.13N 208-215s >850,000 >100kg Flight proven
MT-8A 1.80-5.01N 212-225s >850,000 >190kg Flight proven
MT-2 6.9-19.6N 210-226s >261,914 >115kg Flight proven
MT-2B 24.5N >211s >7500 >15kg Qualified
MT-6 23-50N 215-225s >14,800 >120kg Flight proven
MT-6A 50N 225s >14,000 >107kg Flight proven
image 1N Thruster (MT-9)
image 4N Thruster (MT-8A)
image 20N Thruster (MT-2)
image 50N Thruster (MT-6)

Propellant Tanks

IHI Aerospace has developed a wide range of propellant tanks and pressurant tanks for launchers and satellites since the start of development in the 1964. Over 200 propellant tanks have been launched and successfully operated. IHI Aerospace’s product line covers a wide range of tanks from 3 to 726 liters in volume and from diaphragms to surface tension channel mesh propellant management devices (PMDs).

Line up of Propellant Tanks
Volume [L] Size [mm] Internal device Mount type Status
3 182 ID Sphere DIAPHRAGM Boss Flight proven
37 420 ID Sphere DIAPHRAGM 3 Tab (Lug) Flight proven
37 420 ID Sphere DIAPHRAGM Pedestal Flight proven
67 420 ID x 750 length DIAPHRAGM Pedestal Flight proven
74 420 ID x 754 length DIAPHRAGM 4 Tab (Lug) Flight proven
74 570 ID x 500 length DIAPHRAGM 4 Tab (Lug) Qualified
141 650 ID Sphere DIAPHRAGM 3 Tab (Lug) Flight proven
169 650 ID x 750 length DIAPHRAGM 3 Tab (Lug) Qualified
427 820 ID x 1087 length CHANNEL MESH Tab (Lug) Flight proven
552 1020 ID Sphere CHANNEL MESH Tab (Lug) Flight proven
726 1020 ID x 1316 length CHANNEL MESH 4 Tab (Lug) Qualified






image Diaphragm
image Channel Mesh
image Vane
image HTV 552 [liters]
image ASNARO 67 [liters]

Internal Devices
-Diaphragm (SiO2-free diaphragm is under development)
-Surface tension channel mesh
-Vane
-Others (Start basket and sponge metal)


Electric Propulsion Thrusters

Electric Propulsion Thrusters

IHI Aerospace has designed, developed and manufactured several types of electric thrusters for spacecraft since 1983. We are currently developing high-power Hall Thrusters for all-electric satellites.

Model Propellant Electrical Power Thrust Level lsp Status
High power
Hall Thruster
Xe 6kW >359mN@BOL >1783s@BOL Qualified
>330mN@MOL >1712s@MOL
4kW >230mN@BOL >1673s@BOL
>219mN@MOL >1589s@MOL
>212mN@EOL >1539s@EOL

High Power Hall Thruster
High Power Hall Thruster

Launch Site Support / Testing Capabilities

Launch Site Support

IHI Aerospace has a great deal of expertise and heritage in propellant loading and testing support after delivery .

image
Testing support
image
Propellant loading

Manufacturing and Testing Capabilities

Our manufacturing capabilities include the processes, testing and equipment required for fabrication of variety of propulsion components and propulsion systems for spacecraft.

  • Firing test stand for apogee engines
  • Firing test stand for small thrusters(3 Vacuum chambers)
  • Stage firing test stand (sea level)
image
Small thrauster test facility
image
High Altitude Test Facility

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