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Innovation in high functional materials and advanced manufacturing technology

  • The author's affiliation name is as of the time of publication.
  • The information contained in IHI ENGINEERING REVIEW is as of the time of publication.Please note that development and product manufacturing may have been terminated.

Advanced functional materials and advanced manufacturing technologies

By integrating advanced materials and advanced manufacturing technologies, we aim to address increasingly complex social issues. In addition to the sophistication of technologies we currently possess, we work to acquire and foster new technologies to develop innovative technologies.

Composite materials (FRP & CMC)

We are developing and maturing advanced composite materials technologies to improve energy efficiency and reduce aviation emissions. Our goal is to develop ultra-lightweight, high-strength, and reliable composite products throughout the development from materials, manufacturing processes and product design for fiber-reinforced plastics (FRP) and ceramic matrix composites (CMC).

CFRP Pre-preg
CFRP Pre-preg

Forging

We are conducting the development of forging technology that enables us to provide economical and high-quality products with a view to apply the technology to forged products made of Ni-based alloy and Ti alloy for aircraft engine components. Utilizing a cyber-physical system based on advanced processes and microstructure simulations, material modeling, and a content-rich database, we pursue not only the optimization of the forging processes but also the entire processes from material production to final product manufacturing, as well as establishment of a novel process.

Casting

We manufacture a wide range of casting products, from single-crystal blades made from Ni-based alloys for aircraft engines to large cast-iron products used in industrial applications such as large compressors. To enhance the quality and efficiency of our manufacturing processes, we continually focus on fundamental technology development, including the sophistication of mass production techniques, the advancement of simulation-based defect prediction, research into defect formation mechanisms, and the development of innovative mold systems.